{ "schema": "semiagora.gauge-rr-metrology-system-replay.v1", "version": "2026-08-23-v94", "generated_date": "2026-08-23", "experiment_id": "SA-MET-GRR-001", "title": "Gauge R&R and metrology-system decision replay", "execution_mode": "precomputed_browser_csv_replay_only", "summary": "An original synthetic measurement-system decision matrix that keeps study design, representative part spread, repeatability, operator/tool/interaction reproducibility, bias, linearity, stability, resolution, uncertainty review, discrimination, accountable role, and next evidence check visible without publishing a production acceptance rule.", "counts": { "rows": 4096, "study_designs": 4, "part_spread_states": 4, "repeatability_states": 4, "reproducibility_states": 4, "bias_stability_states": 4, "review_roles": 4, "decision_gates": 15, "source_review_files": 4, "source_anchors": 10, "real_measurement_rows": 0, "production_acceptance_thresholds": 0, "liveServerRuns": 0, "liveAnovaRuns": 0 }, "axes": { "study_designs": [ { "id": "balanced_crossed_reference", "label": "Balanced crossed reference study", "note": "Every teaching part is available to every teaching operator and gauge configuration." }, { "id": "nested_destructive_replacement", "label": "Nested destructive replacement study", "note": "Parts cannot be remeasured across all conditions; equivalence of replacement material must be established separately." }, { "id": "crossed_sparse_unbalanced", "label": "Sparse unbalanced crossed study", "note": "Missing operator-part or gauge-part cells make the simple balanced replay unsuitable without repair." }, { "id": "confounded_operator_tool_recipe", "label": "Confounded operator/tool/recipe study", "note": "Operator, tool configuration, and recipe class cannot be separated in the proposed study structure." } ], "part_spread_states": [ { "id": "representative_full_span", "label": "Representative full-span parts" }, { "id": "narrow_consecutive_sample", "label": "Narrow consecutive sample" }, { "id": "mixed_family_confounded", "label": "Mixed part-family sample" }, { "id": "reference_artifact_ladder", "label": "Reference-artifact ladder" } ], "repeatability_states": [ { "id": "low_stable", "label": "Low stable repeatability load" }, { "id": "moderate_stable", "label": "Moderate stable repeatability load" }, { "id": "high_random", "label": "High random repeatability load" }, { "id": "heteroscedastic_resolution_limited", "label": "Range-dependent and resolution-limited load" } ], "reproducibility_states": [ { "id": "aligned_operators_tools", "label": "Aligned operators and tools" }, { "id": "operator_offset", "label": "Operator offset" }, { "id": "tool_configuration_shift", "label": "Tool/configuration shift" }, { "id": "operator_part_interaction", "label": "Operator-by-part interaction" } ], "bias_stability_states": [ { "id": "reference_aligned_stable", "label": "Reference-aligned and stable" }, { "id": "fixed_bias_unresolved", "label": "Fixed bias unresolved" }, { "id": "range_linearity_gap", "label": "Range linearity gap" }, { "id": "temporal_drift_environment", "label": "Temporal drift/environment sensitivity" } ], "review_roles": [ { "id": "measurement_system_owner", "label": "Measurement-system owner", "readout": "Keep study design, calibration/reference lineage, repeatability, reproducibility, resolution, bias, linearity, stability, and uncertainty evidence separate." }, { "id": "process_control_owner", "label": "Process-control owner", "readout": "Confirm that the measurement system can distinguish the process changes under review before using a chart or control reaction." }, { "id": "quality_evidence_reviewer", "label": "Quality-evidence reviewer", "readout": "Review the declared design, representative part range, variance-component evidence, reference checks, limitations, and accountable owner without issuing a disposition." }, { "id": "model_data_owner", "label": "Model/data owner", "readout": "Treat Gauge R&R as one input to model-data fitness and keep drift, bias, range effects, data lineage, and the next physical check visible." } ] }, "source_review_lineage": [ { "path": "08_references/semiagora_simulation_atlas/DAILY_CONTENT_TRIAGE_2026-08-22_191627.md", "sha256": "EF092D57C8861E18EFC06A5DB801A5839314EF30C650960A71D5AC9C3B82ED4E" }, { "path": "08_references/semiagora_simulation_atlas/daily_content_triage_2026-08-22_191627.json", "sha256": "97DFA853F2970DFB98A34D4BAC2A96382ADAB2AB1E24962B8252FD30800360C7" }, { "path": "07_assets/factory_lab/daily/2026-08-22/20260822_191627/FACTORY_RUN.md", "sha256": "0728E23829728D3CD884C44CB71E17FB314E36BD50C2C7311D795C7973720F17" }, { "path": "07_assets/factory_lab/daily/2026-08-22/20260822_191627/resource_scan/daily_resource_candidates.csv", "sha256": "44AF6757325927E45C05449BA9C558E393C13250501DCBDD737AA5901098A6A3" } ], "metric_contract": { "schema": "semiagora.gauge-rr-metric-contract.v1", "version": "2026-08-23-v94", "numeric_scope": "Every numeric field is generated by the deterministic v94 teaching model. No physical measurement, customer specification, tolerance, production threshold, software output, or external example value is transcribed.", "variance_component_method": "Direct root-sum-square teaching proxies over declared synthetic repeatability, operator, tool/configuration, operator-by-part interaction, and part-to-part components. No ANOVA, REML, mixed-effects fit, or commercial Gage R&R calculation is run.", "repeatability_sigma_proxy": "Synthetic within-condition load. It is not an estimated equipment-variation component from raw repeats.", "reproducibility_sigma_proxy": "Root-sum-square of synthetic operator, tool/configuration, and operator-by-part interaction loads. The components remain visible rather than being collapsed into an unexplained total.", "total_grr_sigma_proxy": "Root-sum-square of the synthetic repeatability and reproducibility proxies.", "total_study_sigma_proxy": "Root-sum-square of synthetic part-to-part and total Gauge R&R proxies.", "grr_pct_study_variation_proxy": "Synthetic total Gauge R&R divided by synthetic total study variation. It is a teaching burden indicator, not percent tolerance and not an acceptance rule.", "distinct_category_proxy": "floor(1.41 x part-to-part sigma proxy / total Gauge R&R sigma proxy), bounded below at one. It is a Minitab-style diagnostic proxy and never a universal pass/fail threshold.", "bias_linearity_stability_contract": "Fixed bias, range-linearity pressure, and stability/drift pressure are modeled and gated separately from repeatability and reproducibility.", "combined_uncertainty_review_proxy": "Root-sum-square review proxy combining Gauge R&R load with synthetic bias, resolution, linearity, and stability terms. It is not a formal GUM standard uncertainty, expanded uncertainty, calibration result, or traceability claim.", "readiness_contract": "Measurement-system readiness and review priority are bounded educational navigation scores. They cannot approve a gauge, process, lot, product, method, recipe, or quality disposition.", "zero_boundary_fields": [ "real_measurement_rows_used", "external_numeric_values_used", "production_acceptance_thresholds_used", "customer_specifications_used", "owned_measurement_files_ingested", "quality_dispositions_issued", "lot_release_actions", "live_anova_runs" ] }, "gate_counts": { "bounded_measurement_system_teaching_case": 12, "reference_bias_review": 16, "range_linearity_review": 16, "stability_drift_review": 16, "operator_reproducibility_review": 64, "tool_configuration_reproducibility_review": 64, "operator_part_interaction_review": 64, "repeatability_variation_review": 128, "repeatability_resolution_review": 128, "representative_part_range_required": 256, "part_family_confound_review": 256, "discrimination_review": 4, "nested_equivalence_evidence_required": 1024, "unbalanced_cells_repair_required": 1024, "confounded_design_rebuild_required": 1024 }, "evidence_state_counts": { "bounded_synthetic_teaching": 12, "bias_evidence_separate": 16, "linearity_evidence_separate": 16, "stability_evidence_separate": 16, "operator_effect_review": 64, "tool_configuration_effect_review": 64, "interaction_effect_review": 64, "repeatability_load_review": 128, "repeatability_resolution_gap": 128, "part_range_not_representative": 256, "part_family_confound_visible": 256, "discrimination_proxy_review": 4, "nested_design_evidence_required": 1024, "unbalanced_design_repair_required": 1024, "study_design_not_identifiable": 1024 }, "examples": [ { "case_id": "GRR001-0001", "study_design": "balanced_crossed_reference", "study_design_label": "Balanced crossed reference study", "part_spread_state": "representative_full_span", "part_spread_label": "Representative full-span parts", "repeatability_state": "low_stable", "repeatability_label": "Low stable repeatability load", "reproducibility_state": "aligned_operators_tools", "reproducibility_label": "Aligned operators and tools", "bias_stability_state": "reference_aligned_stable", "bias_stability_label": "Reference-aligned and stable", "review_role": "measurement_system_owner", "review_role_label": "Measurement-system owner", "part_to_part_sigma_proxy": 3.8, "repeatability_sigma_proxy": 0.35, "operator_sigma_proxy": 0.3, "tool_configuration_sigma_proxy": 0.2, "operator_part_interaction_sigma_proxy": 0.15, "reproducibility_sigma_proxy": 0.391, "total_grr_sigma_proxy": 0.524, "total_study_sigma_proxy": 3.836, "grr_pct_study_variation_proxy": 13.67, "part_pct_study_variation_proxy": 99.06, "discrimination_ratio_proxy": 7.246, "distinct_category_proxy": 10, "fixed_bias_proxy": 0.1, "range_linearity_pressure": 5, "stability_drift_pressure": 6, "resolution_pressure": 6, "combined_uncertainty_review_proxy": 0.545, "design_balance_score": 94, "sampling_coverage_score": 94, "precision_fitness_score": 82.28, "reference_fitness_score": 91.52, "measurement_system_readiness_score": 78, "review_priority_score": 25, "study_design_note": "Every teaching part is available to every teaching operator and gauge configuration.", "role_readout": "Keep study design, calibration/reference lineage, repeatability, reproducibility, resolution, bias, linearity, stability, and uncertainty evidence separate.", "real_measurement_rows_used": 0, "external_numeric_values_used": 0, "production_acceptance_thresholds_used": 0, "customer_specifications_used": 0, "owned_measurement_files_ingested": 0, "quality_dispositions_issued": 0, "lot_release_actions": 0, "live_anova_runs": 0, "decision_gate": "bounded_measurement_system_teaching_case", "evidence_state": "bounded_synthetic_teaching", "next_safe_check": "Retain the row as a synthetic teaching case and replace every proxy with an owned study, raw observations, analysis, references, and owner review." }, { "case_id": "GRR001-0572", "study_design": "balanced_crossed_reference", "study_design_label": "Balanced crossed reference study", "part_spread_state": "mixed_family_confounded", "part_spread_label": "Mixed part-family sample", "repeatability_state": "low_stable", "repeatability_label": "Low stable repeatability load", "reproducibility_state": "operator_part_interaction", "reproducibility_label": "Operator-by-part interaction", "bias_stability_state": "range_linearity_gap", "bias_stability_label": "Range linearity gap", "review_role": "model_data_owner", "review_role_label": "Model/data owner", "part_to_part_sigma_proxy": 3, "repeatability_sigma_proxy": 0.35, "operator_sigma_proxy": 0.35, "tool_configuration_sigma_proxy": 0.25, "operator_part_interaction_sigma_proxy": 1.2, "reproducibility_sigma_proxy": 1.275, "total_grr_sigma_proxy": 1.322, "total_study_sigma_proxy": 3.278, "grr_pct_study_variation_proxy": 40.32, "part_pct_study_variation_proxy": 91.51, "discrimination_ratio_proxy": 2.269, "distinct_category_proxy": 3, "fixed_bias_proxy": 0.3, "range_linearity_pressure": 82, "stability_drift_pressure": 14, "resolution_pressure": 6, "combined_uncertainty_review_proxy": 1.709, "design_balance_score": 94, "sampling_coverage_score": 54, "precision_fitness_score": 42.72, "reference_fitness_score": 29.52, "measurement_system_readiness_score": 27.2, "review_priority_score": 94.4, "study_design_note": "Every teaching part is available to every teaching operator and gauge configuration.", "role_readout": "Treat Gauge R&R as one input to model-data fitness and keep drift, bias, range effects, data lineage, and the next physical check visible.", "real_measurement_rows_used": 0, "external_numeric_values_used": 0, "production_acceptance_thresholds_used": 0, "customer_specifications_used": 0, "owned_measurement_files_ingested": 0, "quality_dispositions_issued": 0, "lot_release_actions": 0, "live_anova_runs": 0, "decision_gate": "part_family_confound_review", "evidence_state": "part_family_confound_visible", "next_safe_check": "Separate part-family effects from the intended part-to-part variation before attributing variance to the measurement system." }, { "case_id": "GRR001-1143", "study_design": "nested_destructive_replacement", "study_design_label": "Nested destructive replacement study", "part_spread_state": "representative_full_span", "part_spread_label": "Representative full-span parts", "repeatability_state": "moderate_stable", "repeatability_label": "Moderate stable repeatability load", "reproducibility_state": "operator_part_interaction", "reproducibility_label": "Operator-by-part interaction", "bias_stability_state": "fixed_bias_unresolved", "bias_stability_label": "Fixed bias unresolved", "review_role": "quality_evidence_reviewer", "review_role_label": "Quality-evidence reviewer", "part_to_part_sigma_proxy": 3.8, "repeatability_sigma_proxy": 0.85, "operator_sigma_proxy": 0.35, "tool_configuration_sigma_proxy": 0.25, "operator_part_interaction_sigma_proxy": 1.2, "reproducibility_sigma_proxy": 1.275, "total_grr_sigma_proxy": 1.532, "total_study_sigma_proxy": 4.097, "grr_pct_study_variation_proxy": 37.39, "part_pct_study_variation_proxy": 92.75, "discrimination_ratio_proxy": 2.48, "distinct_category_proxy": 3, "fixed_bias_proxy": 1.1, "range_linearity_pressure": 12, "stability_drift_pressure": 10, "resolution_pressure": 16, "combined_uncertainty_review_proxy": 1.901, "design_balance_score": 72, "sampling_coverage_score": 94, "precision_fitness_score": 44.15, "reference_fitness_score": 34.72, "measurement_system_readiness_score": 28.36, "review_priority_score": 94.32, "study_design_note": "Parts cannot be remeasured across all conditions; equivalence of replacement material must be established separately.", "role_readout": "Review the declared design, representative part range, variance-component evidence, reference checks, limitations, and accountable owner without issuing a disposition.", "real_measurement_rows_used": 0, "external_numeric_values_used": 0, "production_acceptance_thresholds_used": 0, "customer_specifications_used": 0, "owned_measurement_files_ingested": 0, "quality_dispositions_issued": 0, "lot_release_actions": 0, "live_anova_runs": 0, "decision_gate": "nested_equivalence_evidence_required", "evidence_state": "nested_design_evidence_required", "next_safe_check": "Document destructive or nested sampling, replacement-material equivalence, nesting structure, and the analysis method before comparing conditions." }, { "case_id": "GRR001-1714", "study_design": "nested_destructive_replacement", "study_design_label": "Nested destructive replacement study", "part_spread_state": "mixed_family_confounded", "part_spread_label": "Mixed part-family sample", "repeatability_state": "high_random", "repeatability_label": "High random repeatability load", "reproducibility_state": "operator_part_interaction", "reproducibility_label": "Operator-by-part interaction", "bias_stability_state": "reference_aligned_stable", "bias_stability_label": "Reference-aligned and stable", "review_role": "process_control_owner", "review_role_label": "Process-control owner", "part_to_part_sigma_proxy": 3, "repeatability_sigma_proxy": 1.8, "operator_sigma_proxy": 0.35, "tool_configuration_sigma_proxy": 0.25, "operator_part_interaction_sigma_proxy": 1.2, "reproducibility_sigma_proxy": 1.275, "total_grr_sigma_proxy": 2.206, "total_study_sigma_proxy": 3.724, "grr_pct_study_variation_proxy": 59.24, "part_pct_study_variation_proxy": 80.57, "discrimination_ratio_proxy": 1.36, "distinct_category_proxy": 1, "fixed_bias_proxy": 0.1, "range_linearity_pressure": 5, "stability_drift_pressure": 6, "resolution_pressure": 28, "combined_uncertainty_review_proxy": 2.221, "design_balance_score": 72, "sampling_coverage_score": 54, "precision_fitness_score": 17.96, "reference_fitness_score": 89.76, "measurement_system_readiness_score": 4, "review_priority_score": 100, "study_design_note": "Parts cannot be remeasured across all conditions; equivalence of replacement material must be established separately.", "role_readout": "Confirm that the measurement system can distinguish the process changes under review before using a chart or control reaction.", "real_measurement_rows_used": 0, "external_numeric_values_used": 0, "production_acceptance_thresholds_used": 0, "customer_specifications_used": 0, "owned_measurement_files_ingested": 0, "quality_dispositions_issued": 0, "lot_release_actions": 0, "live_anova_runs": 0, "decision_gate": "nested_equivalence_evidence_required", "evidence_state": "nested_design_evidence_required", "next_safe_check": "Document destructive or nested sampling, replacement-material equivalence, nesting structure, and the analysis method before comparing conditions." }, { "case_id": "GRR001-2285", "study_design": "crossed_sparse_unbalanced", "study_design_label": "Sparse unbalanced crossed study", "part_spread_state": "representative_full_span", "part_spread_label": "Representative full-span parts", "repeatability_state": "heteroscedastic_resolution_limited", "repeatability_label": "Range-dependent and resolution-limited load", "reproducibility_state": "tool_configuration_shift", "reproducibility_label": "Tool/configuration shift", "bias_stability_state": "temporal_drift_environment", "bias_stability_label": "Temporal drift/environment sensitivity", "review_role": "measurement_system_owner", "review_role_label": "Measurement-system owner", "part_to_part_sigma_proxy": 3.8, "repeatability_sigma_proxy": 1.4, "operator_sigma_proxy": 0.25, "tool_configuration_sigma_proxy": 1.3, "operator_part_interaction_sigma_proxy": 0.3, "reproducibility_sigma_proxy": 1.357, "total_grr_sigma_proxy": 1.95, "total_study_sigma_proxy": 4.271, "grr_pct_study_variation_proxy": 45.66, "part_pct_study_variation_proxy": 88.97, "discrimination_ratio_proxy": 1.949, "distinct_category_proxy": 2, "fixed_bias_proxy": 0.25, "range_linearity_pressure": 18, "stability_drift_pressure": 86, "resolution_pressure": 84, "combined_uncertainty_review_proxy": 2.35, "design_balance_score": 48, "sampling_coverage_score": 94, "precision_fitness_score": 23.46, "reference_fitness_score": 17.28, "measurement_system_readiness_score": 4, "review_priority_score": 100, "study_design_note": "Missing operator-part or gauge-part cells make the simple balanced replay unsuitable without repair.", "role_readout": "Keep study design, calibration/reference lineage, repeatability, reproducibility, resolution, bias, linearity, stability, and uncertainty evidence separate.", "real_measurement_rows_used": 0, "external_numeric_values_used": 0, "production_acceptance_thresholds_used": 0, "customer_specifications_used": 0, "owned_measurement_files_ingested": 0, "quality_dispositions_issued": 0, "lot_release_actions": 0, "live_anova_runs": 0, "decision_gate": "unbalanced_cells_repair_required", "evidence_state": "unbalanced_design_repair_required", "next_safe_check": "Repair missing operator-part or gauge-part cells, preserve replicate identity, and use a method appropriate for the remaining imbalance." }, { "case_id": "GRR001-2856", "study_design": "crossed_sparse_unbalanced", "study_design_label": "Sparse unbalanced crossed study", "part_spread_state": "reference_artifact_ladder", "part_spread_label": "Reference-artifact ladder", "repeatability_state": "low_stable", "repeatability_label": "Low stable repeatability load", "reproducibility_state": "tool_configuration_shift", "reproducibility_label": "Tool/configuration shift", "bias_stability_state": "fixed_bias_unresolved", "bias_stability_label": "Fixed bias unresolved", "review_role": "model_data_owner", "review_role_label": "Model/data owner", "part_to_part_sigma_proxy": 2.1, "repeatability_sigma_proxy": 0.35, "operator_sigma_proxy": 0.25, "tool_configuration_sigma_proxy": 1.3, "operator_part_interaction_sigma_proxy": 0.3, "reproducibility_sigma_proxy": 1.357, "total_grr_sigma_proxy": 1.402, "total_study_sigma_proxy": 2.525, "grr_pct_study_variation_proxy": 55.52, "part_pct_study_variation_proxy": 83.17, "discrimination_ratio_proxy": 1.498, "distinct_category_proxy": 2, "fixed_bias_proxy": 1.1, "range_linearity_pressure": 12, "stability_drift_pressure": 10, "resolution_pressure": 6, "combined_uncertainty_review_proxy": 1.793, "design_balance_score": 48, "sampling_coverage_score": 82, "precision_fitness_score": 26.65, "reference_fitness_score": 35.52, "measurement_system_readiness_score": 4, "review_priority_score": 100, "study_design_note": "Missing operator-part or gauge-part cells make the simple balanced replay unsuitable without repair.", "role_readout": "Treat Gauge R&R as one input to model-data fitness and keep drift, bias, range effects, data lineage, and the next physical check visible.", "real_measurement_rows_used": 0, "external_numeric_values_used": 0, "production_acceptance_thresholds_used": 0, "customer_specifications_used": 0, "owned_measurement_files_ingested": 0, "quality_dispositions_issued": 0, "lot_release_actions": 0, "live_anova_runs": 0, "decision_gate": "unbalanced_cells_repair_required", "evidence_state": "unbalanced_design_repair_required", "next_safe_check": "Repair missing operator-part or gauge-part cells, preserve replicate identity, and use a method appropriate for the remaining imbalance." }, { "case_id": "GRR001-3427", "study_design": "confounded_operator_tool_recipe", "study_design_label": "Confounded operator/tool/recipe study", "part_spread_state": "narrow_consecutive_sample", "part_spread_label": "Narrow consecutive sample", "repeatability_state": "moderate_stable", "repeatability_label": "Moderate stable repeatability load", "reproducibility_state": "tool_configuration_shift", "reproducibility_label": "Tool/configuration shift", "bias_stability_state": "reference_aligned_stable", "bias_stability_label": "Reference-aligned and stable", "review_role": "quality_evidence_reviewer", "review_role_label": "Quality-evidence reviewer", "part_to_part_sigma_proxy": 1.2, "repeatability_sigma_proxy": 0.85, "operator_sigma_proxy": 0.25, "tool_configuration_sigma_proxy": 1.3, "operator_part_interaction_sigma_proxy": 0.3, "reproducibility_sigma_proxy": 1.357, "total_grr_sigma_proxy": 1.602, "total_study_sigma_proxy": 2.001, "grr_pct_study_variation_proxy": 80.03, "part_pct_study_variation_proxy": 59.96, "discrimination_ratio_proxy": 0.749, "distinct_category_proxy": 1, "fixed_bias_proxy": 0.1, "range_linearity_pressure": 5, "stability_drift_pressure": 6, "resolution_pressure": 16, "combined_uncertainty_review_proxy": 1.613, "design_balance_score": 34, "sampling_coverage_score": 38, "precision_fitness_score": 0, "reference_fitness_score": 90.72, "measurement_system_readiness_score": 4, "review_priority_score": 100, "study_design_note": "Operator, tool configuration, and recipe class cannot be separated in the proposed study structure.", "role_readout": "Review the declared design, representative part range, variance-component evidence, reference checks, limitations, and accountable owner without issuing a disposition.", "real_measurement_rows_used": 0, "external_numeric_values_used": 0, "production_acceptance_thresholds_used": 0, "customer_specifications_used": 0, "owned_measurement_files_ingested": 0, "quality_dispositions_issued": 0, "lot_release_actions": 0, "live_anova_runs": 0, "decision_gate": "confounded_design_rebuild_required", "evidence_state": "study_design_not_identifiable", "next_safe_check": "Redesign the study so operator, gauge/tool configuration, recipe class, part, and time effects can be separated before estimating variance components." }, { "case_id": "GRR001-3998", "study_design": "confounded_operator_tool_recipe", "study_design_label": "Confounded operator/tool/recipe study", "part_spread_state": "reference_artifact_ladder", "part_spread_label": "Reference-artifact ladder", "repeatability_state": "high_random", "repeatability_label": "High random repeatability load", "reproducibility_state": "operator_offset", "reproducibility_label": "Operator offset", "bias_stability_state": "temporal_drift_environment", "bias_stability_label": "Temporal drift/environment sensitivity", "review_role": "process_control_owner", "review_role_label": "Process-control owner", "part_to_part_sigma_proxy": 2.1, "repeatability_sigma_proxy": 1.8, "operator_sigma_proxy": 1.25, "tool_configuration_sigma_proxy": 0.25, "operator_part_interaction_sigma_proxy": 0.3, "reproducibility_sigma_proxy": 1.31, "total_grr_sigma_proxy": 2.226, "total_study_sigma_proxy": 3.06, "grr_pct_study_variation_proxy": 72.74, "part_pct_study_variation_proxy": 68.62, "discrimination_ratio_proxy": 0.943, "distinct_category_proxy": 1, "fixed_bias_proxy": 0.25, "range_linearity_pressure": 18, "stability_drift_pressure": 86, "resolution_pressure": 28, "combined_uncertainty_review_proxy": 2.505, "design_balance_score": 34, "sampling_coverage_score": 82, "precision_fitness_score": 4.39, "reference_fitness_score": 21.76, "measurement_system_readiness_score": 4, "review_priority_score": 100, "study_design_note": "Operator, tool configuration, and recipe class cannot be separated in the proposed study structure.", "role_readout": "Confirm that the measurement system can distinguish the process changes under review before using a chart or control reaction.", "real_measurement_rows_used": 0, "external_numeric_values_used": 0, "production_acceptance_thresholds_used": 0, "customer_specifications_used": 0, "owned_measurement_files_ingested": 0, "quality_dispositions_issued": 0, "lot_release_actions": 0, "live_anova_runs": 0, "decision_gate": "confounded_design_rebuild_required", "evidence_state": "study_design_not_identifiable", "next_safe_check": "Redesign the study so operator, gauge/tool configuration, recipe class, part, and time effects can be separated before estimating variance components." } ], "methods": [ "Generate a deterministic 4 x 4 x 4 x 4 x 4 x 4 teaching sweep over study design, part-spread state, repeatability state, reproducibility state, bias/stability posture, and accountable review role.", "Compute direct synthetic variance-component, study-variation, discrimination, distinct-category, reference-condition, uncertainty-review, readiness, priority, evidence-state, decision-gate, and next-check proxies without fitting raw data.", "Hash the canonical daily triage, structured backlog, factory proof, and resource-candidate records that selected this work item.", "Use official public sources as link-first vocabulary anchors only; no example dataset, table, figure, threshold, software output, or numeric result is copied." ], "public_boundary": [ "All 4,096 rows are original deterministic teaching proxies; zero real measurement rows, zero owned measurement files, and zero external numeric values are used.", "No customer specification, tolerance, production acceptance threshold, universal Gauge R&R pass/fail band, quality disposition, lot release, qualification, calibration claim, or traceability claim is present.", "Repeatability and reproducibility remain separate from bias, linearity, stability/drift, resolution, and uncertainty review.", "No live ANOVA, REML, mixed-effects model, Minitab execution, spreadsheet macro, solver, upload, metrology-system connection, APC/FDC action, or equipment control is enabled.", "The browser filters a saved CSV only. A real study needs owned raw repeats, stable representative parts or artifacts, declared crossed/nested design, randomization, gauge/operator/configuration identity, references, environmental conditions, analysis, and accountable review.", "No foundry, fab, process, product, customer, supplier, instrument, operator, method, or software performance claim is made." ], "sources": [ { "label": "NIST Gauge R&R overview", "url": "https://www.itl.nist.gov/div898/handbook/mpc/section4/mpc4.htm", "note": "Official overview separating repeatability, reproducibility, stability, bias, resolution, linearity, drift, gauge differences, and uncertainty topics." }, { "label": "NIST Gauge R&R study design", "url": "https://www.itl.nist.gov/div898/handbook/mpc/section4/mpc42.htm", "note": "Official design anchor for representative artifacts, operators, gauges, configurations, and the conditions included in a measurement study." }, { "label": "NIST repeatability analysis", "url": "https://itl.nist.gov/div898/handbook/mpc/section4/mpc441.htm", "note": "Official repeatability vocabulary anchor. No NIST example values or tables are copied." }, { "label": "NIST reproducibility analysis", "url": "https://itl.nist.gov/div898/handbook/mpc/section4/mpc442.htm", "note": "Official reproducibility vocabulary anchor. No NIST example values or tables are copied." }, { "label": "NIST uncertainty from a gauge study", "url": "https://www.itl.nist.gov/div898/handbook/mpc/section4/mpc46.htm", "note": "Official uncertainty anchor. The SemiAgora combined uncertainty field remains a teaching review proxy, not a GUM uncertainty result." }, { "label": "NIST gauge linearity", "url": "https://www.itl.nist.gov/div898/handbook/mpc/section4/mpc452.htm", "note": "Official anchor for checking changes across a measurement range while keeping linearity distinct from Gauge R&R." }, { "label": "NIST differences among gauges", "url": "https://itl.nist.gov/div898/handbook/mpc/section4/mpc454.htm", "note": "Official anchor for between-gauge and configuration differences while preserving study-design context." }, { "label": "BIPM VIM measurement precision", "url": "https://jcgm.bipm.org/vim/en/2.15.html", "note": "Official metrology vocabulary anchor for precision conditions and the distinction between repeatability and reproducibility conditions." }, { "label": "Minitab crossed and nested Gage R&R study forms", "url": "https://support.minitab.com/en-us/engage/help-and-how-to/tools/forms/types-of-forms/statistical-analysis/gage-r-r-study/", "note": "Official vendor documentation used only to anchor crossed-versus-nested study vocabulary; no software output or example dataset is copied." }, { "label": "Minitab number of distinct categories", "url": "https://support.minitab.com/en-us/minitab/help-and-how-to/quality-and-process-improvement/measurement-system-analysis/supporting-topics/gage-r-r-and-wheeler-s-emp-studies/using-the-number-of-distinct-categories-in-a-gage-r-r-study/", "note": "Official vendor documentation anchor for a distinct-category diagnostic. The public replay labels its value as a proxy, never an acceptance rule." } ] }