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SASemiAgoraSemiconductor knowledge & engineeringProcess lane

PROCESS ROLE VIEWS

One module.
Four decisions.

Split process learning into operator, engineer, integration, and yield views so process content is useful without becoming a recipe or equipment-control workflow.

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ROLE MAP

Keep the same process step useful to different readers.

Operator, process engineer, integration engineer, and yield engineer do not ask the same question. The page makes that split explicit before a lab or lesson is promoted.

operator

Operator View

What condition, state, consumable, sequence, and safety boundary must be checked before trusting the run record?

tool-state checklist, lot traveler fields, alarm context, endpoint trace, maintenance note, and handoff log
engineer

Engineer View

Which knobs move the target metric, which side effects appear, and what monitor structure proves the direction?

split-lot table, response surface, monitor data, model boundary, and action recommendation
integration

Integration View

How does this module change the next process, device I-V/C-V, interconnect parasitics, circuit delay, reliability, or design rule?

module handoff map, thermal budget ledger, contamination boundary, layout sensitivity, and DTCO/STCO note
yield

Yield View

What distribution, excursion, defect pareto, or measurement uncertainty determines whether the evidence is fit for a decision?

SPC chart, wafer map, confidence statement, defect pareto, guardband, and review gate

MODULE MATRIX

Every process module gets four inspection lenses.

The content stays educational: it names mechanisms, metrics, handoffs, and evidence gates without publishing process recipes or equipment-control instructions.

surface-ald

O2/O3 or plasma surface preparation to ALD nucleation

Add wafer-radius resampling and contact-angle/proxy leakage split views when rights-clean data exists.

Operator View

Check wafer queue time, preclean state, O2/O3/plasma exposure record, chamber pressure, purge timing, wafer temperature, byproduct removal, particle log, and safety boundary.

Engineer View

Study nucleation delay, growth-per-cycle saturation, film density, interface state proxy, leakage risk, conformality, and throughput tradeoff.

Integration View

Connect pretreatment to dielectric quality, contact/via resistance, interface traps, downstream thermal budget, contamination risk, and module handoff criteria.

Yield View

Track thickness nonuniformity, particle adders, leakage tail, lot split delta, metrology uncertainty, and excursion rules before claiming improvement.

pvd-sputter-evaporation

PVD, sputter, and evaporation thin-film deposition

Add browser replay comparing sputter directionality, evaporation line-of-sight limits, and ALD conformality on the same topology.

Operator View

Check target condition, chamber base pressure, power or rate setpoint record, wafer rotation, shield/seasoning state, thickness monitor, and particle log.

Engineer View

Study deposition rate, step coverage, film stress, sheet resistance, adhesion, composition drift, target aging, and uniformity tradeoff.

Integration View

Connect film continuity to contact resistance, barrier/seed readiness, via fill, electromigration margin, CMP burden, and package/interconnect parasitics.

Yield View

Track thickness map, Rs map, void/open risk, stress-related defects, chamber matching, and lot-to-lot drift.

lithography-overlay

Lithography focus, exposure, overlay, and CD control

Use the lithography-to-etch feedforward replay to connect focus/CD/overlay evidence to downstream etch and Cpk-style yield gates.

Operator View

Check reticle, resist coat/bake state, focus/exposure recipe record, alignment marks, track status, develop state, and inspection hold points.

Engineer View

Study process window, CD bias, overlay residual, focus sensitivity, exposure latitude, LER, and resist/process interaction.

Integration View

Connect CD/overlay to transistor width, contact landing, via enclosure, BEOL capacitance, SRAM cell rules, and DTCO design margins.

Yield View

Track CD distribution, overlay vectors, wafer/location signature, missing/bridging defect risk, rework boundary, and guardband choice.

dry-etch-pattern-transfer

Dry etch and pattern transfer

Use the v109 mechanism replay first, then replace normalized states with owned material, chamber, plasma, surface, mask, profile, damage, endpoint, uncertainty, and model-to-measurement evidence under accountable equipment, integration, metrology, and safety governance.

Operator View

Check approved chamber, source, bias, matching, gas, vacuum, wall-history, endpoint, mask-retention, damage, interlock, maintenance, and safety records without treating a teaching proxy as an equipment or wafer action.

Engineer View

Separate ion access, reactive-neutral availability, passivation retention, chemical and physical removal, synergy, mask erosion, selectivity, damage, transport, profile control, stability, and model discrepancy before proposing a physical study.

Integration View

Connect owned vacuum and plasma state to material stack, feature access, mask and stop layers, profile evolution, CD, device impact, residue, downstream clean, PTCO/DTCO, and replacement-evidence review.

Yield View

Track calibrated rate, selectivity, CD, depth, sidewall, roughness, damage, charging, endpoint, chamber matching, repeatability, wafer signature, Gauge R&R, false alarm, escape risk, and accountable disposition evidence.

implant-anneal

Implant, activation anneal, and thermal budget

Use the contact-resistance-to-delay chain, then replace proxy rows with TLM, sheet-R, Id-Vg, ring oscillator, or SRAM bitline data when rights-clean evidence exists.

Operator View

Check species, dose, energy, tilt, wafer temperature, anneal ramp/soak/cool-down record, queue time, and contamination boundary.

Engineer View

Study activation, diffusion, residual damage, junction leakage, sheet resistance, contact/silicide readiness, contact resistance, and short-channel control.

Integration View

Connect thermal budget to gate stack, spacers, strain, silicide, contact resistance, Vt distribution, SRAM assist margin, FO4 delay, and bitline delay.

Yield View

Track Rs map, Vt distribution, leakage tail, parametric binning, monitor-structure correlation, and confidence for release gates.

cmp-planarization

CMP and planarization

Add pattern-density CSV replay with route-level BEOL RC and open/short risk proxies.

Operator View

Check pad/slurry/conditioner state, pressure, platen speed, endpoint, clean recipe record, consumable lifetime, scratch log, and hold criteria.

Engineer View

Study removal rate, selectivity, dishing, erosion, planarity, pattern-density sensitivity, residue, and post-CMP clean effectiveness.

Integration View

Connect topography to lithography focus, via/contact landing, BEOL resistance/capacitance, hybrid bonding readiness, and packaging reliability.

Yield View

Track dishing/erosion maps, scratch counts, open/short risk, thickness-control SPC, and pattern-density correlation.

wet-clean-contamination

Wet clean, residue removal, and contamination control

Use the clean-to-contact and clean-to-ALD chain backlog with uncertainty bands before promoting measured replacement data.

Operator View

Check chemical bath age, concentration record, rinse/dry state, queue time, wafer carrier cleanliness, particle monitor, and chemical safety boundary.

Engineer View

Study particle removal, metal/organic residue risk, oxide regrowth, surface termination, contact angle, and defect tradeoff.

Integration View

Connect surface condition to ALD nucleation, contact resistance, gate-stack interface, etch residue removal, and wafer bonding readiness.

Yield View

Track particle adders, residue defect pareto, contamination monitor trend, leakage tail, and excursion containment.

metrology-spc-yield

Inline metrology, SPC, and yield decision evidence

Use the v94 Gauge R&R decision replay beside the APC/FDC decision replay, virtual metrology, defect pareto, split-lot DOE, and owned raw measurement-system replacement evidence. Use the v110 replay to identify missing cross-domain process, device, circuit, reliability, test, genealogy, yield, uncertainty, and accountable approval records before operational use.

Operator View

Check calibration state, sampling plan, lot, wafer, die, device, measurement, test, recipe version, tool health, alarm, hold, release, disposition, and data-integrity records; a teaching browser cannot authorize an action.

Engineer View

Study measurement repeatability, bias, sensitivity, response-model and monitor-structure relevance, then separate variation family, measurement-system contribution, device-model transfer, circuit, reliability and test context, spatial correlation, genealogy, and uncertainty before proposing causal attribution.

Integration View

Connect metrology and owned process-module outputs to process control, device characterization, compact-model validation, circuit guardbands and margin, reliability screens, test, design-rule review, and yield evidence through explicit interfaces and accountable PTCO or DTCO review.

Yield View

Track control charts, capability indices, denominator, sampling, map transforms, defect pareto and bin taxonomy, lot-wafer-die-device genealogy, false-alarm and escape risk, model discrepancy, confidence, change control, and human disposition governance.

vacuum-gas-delivery

Vacuum, gas delivery, conductance, pumping, and chamber inventory

Use the v108 browser inventory replay first, then replace normalized states with owned geometry, pump/conductance curves, calibrated pressure/flow traces, wall history, uncertainty, and plasma-response evidence under site-specific safety governance.

Operator View

Check approved gauge, MFC, valve, pump, gas-panel, foreline, abatement, interlock, chamber-history, leak/outgassing, maintenance, and safety records without treating a teaching proxy as an equipment action.

Engineer View

Separate admitted load, wall release, conductance, nominal pump capability, effective pumping, chamber/foreline inventory, settling, residence, distribution, and measurement uncertainty before proposing a physical study.

Integration View

Connect owned vacuum and delivery evidence to wall state, plasma source and sheath behavior, wafer-facing distributions, deposition or etch response, contamination, throughput, PTCO/DTCO, and downstream module requirements.

Yield View

Track calibrated pressure and flow distributions, transient signatures, chamber matching, repeatability, drift, Gauge R&R, false alarms, escape risk, wafer correlation, and accountable review gates.

PROCESS TO DEVICE TO CIRCUIT

Use simulation pages when a claim crosses module boundaries.

These chains are the current safe bridge from process education to device and circuit impact. They replay saved CSV data in the browser and keep every numeric result as a teaching proxy.

handoff chain

Sparse physical metrology -> model uncertainty -> guardband and sample-more decision

Use when a metrology-reduction, VM model, or yield release claim needs uncertainty, drift, and physical-measurement coverage visible.

Open chain ->
handoff chain

Post-lithography CD / overlay -> etch bias -> Cpk and delay proxy

Use when a lithography measurement is being connected to downstream etch correction, yield evidence, or circuit-delay consequence.

Open chain ->
handoff chain

Surface prep -> ALD film -> capacitor proxy -> leakage-risk proxy

Use when a surface-treatment change claims better nucleation or lower leakage risk.

Open chain ->
handoff chain

Anneal -> activation/diffusion -> Rs/Vt proxy -> FO4 delay proxy

Use when a thermal process change claims device or circuit-speed improvement.

Open chain ->
handoff chain

Etch profile/CD -> DIBL/LER proxy -> inverter delay proxy

Use when pattern-transfer changes are being connected to device and timing effects.

Open chain ->
handoff chain

Contact clean / silicide / anneal -> Rc/Rsd proxy -> ring oscillator and bitline delay proxy

Use when contact-related process evidence is being connected to device resistance, circuit delay, or memory peripheral timing.

Open chain ->
handoff chain

Equipment signal / FDC state / VM uncertainty -> feedforward handoff -> owner review gate

Use when process-control language needs data quality, FDC confidence, sampling coverage, false-alarm risk, wafer-at-risk, and role review visible before any claim.

Open chain ->
handoff chain

Gas admission / wall source / effective pumping -> inventory state -> bounded CCP/ICP handoff

Use when vacuum or gas-delivery language is being connected to chamber-state, plasma, etch, or deposition evidence without exposing equipment commands, recipes, or safety procedures.

Open chain ->
handoff chain

Vacuum and CCP/ICP context -> bounded RIE mechanism state -> feature-profile evidence handoff

Use when plasma-state language is being connected to surface removal, passivation, mask, damage, or feature-profile evidence without exposing physical setpoints, chemistry, recipes, geometry, commands, endpoint actions, or automatic wafer decisions.

Open chain ->
handoff chain

Process variation -> device evidence -> circuit margin -> reliability and test -> genealogy and yield review

Use to expose cross-domain evidence ownership and the v120 human publication gate without producing causal, control, calibration, signoff, qualification, disposition, or automatic publication decisions.

Open chain ->
handoff chain

Etch mechanism family -> profile and surface fate -> residue and metrology -> integration and yield review

Use to expose family-specific evidence ownership and replacement slots without choosing chemistry, recommending a recipe, operating equipment, setting an endpoint, releasing material, disposing a wafer, or making a yield or publication decision.

Open chain ->
handoff chain

Surface and delivery evidence -> deposition-family mechanism -> film and interface state -> planarization, metrology, integration, and yield review

Use to expose family-specific evidence ownership and replacement slots without choosing a material or precursor, recommending a recipe, operating equipment, releasing material, disposing a wafer, or making a yield or publication decision.

Open chain ->
handoff chain

Mask and substrate evidence -> patterning and implant -> thermal, clean, and CMP state -> metrology, integration, and yield review

Use to expose family-specific evidence ownership and replacement slots without recommending settings, operating equipment, accepting material, disposing a wafer, signing off integration, claiming yield, or publishing automatically.

Open chain ->
handoff chain

Process and equipment state -> sensor and measurement evidence -> FDC, inspection, maintenance, and yield review

Use to expose family-specific evidence ownership and replacement slots without recommending thresholds or settings, diagnosing a fault, operating equipment, triggering maintenance, accepting material, disposing a wafer, claiming yield, releasing a process, or publishing automatically.

Open chain ->
handoff chain

Process and equipment state -> factory routing -> facilities and abatement -> resource and emissions accounting review

Use to expose family-specific evidence ownership, accounting boundaries, and replacement slots without dispatching work, recommending settings, sizing facilities, commanding abatement, certifying an inventory, claiming compliance, accepting material, disposing a wafer, releasing a process, or publishing automatically.

Open chain ->
handoff chain

Bonding and interfaces -> singulation -> probe and test -> panel packaging -> reliability and disposition review

Use to expose family-specific evidence ownership and replacement slots without recommending a material, recipe, setting, calibration, limit, coverage target, reliability result, acceptance, qualification, binning, disposition, production release, or automatic publication.

Open chain ->

SOURCE SPINE

Public anchors for terminology and scope.

These links anchor vocabulary and decision framing. They do not convert SemiAgora replays into manufacturing instructions or qualification evidence.

source

NIST CHIPS Metrology Program

Category-level provenance for semiconductor metrology, measurement assurance, reference methods, and standards needs.

Open source ->
source

NIST metrology and process-control uncertainty

Anchors measurement uncertainty and process-control evidence boundaries.

Open source ->
source

TSMC design-technology co-optimization

Anchors process, device, and design co-optimization vocabulary.

Open source ->
source

imec STCO overview

System-to-technology handoff vocabulary for integration view.

Open source ->
source

OpenROAD Flow Scripts tutorial

Open EDA handoff vocabulary for process-to-layout educational chains.

Open source ->
source

imec contact resistance challenge

Anchors contact resistance as a scaling limiter that affects downstream electrical behavior.

Open source ->
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UV ozone pretreatment for ALD nucleation

Anchors surface pretreatment and nucleation vocabulary for future chain replacement data.

Open source ->
source

Feedforward control topic signal

Anchors feedforward process-control vocabulary as a link-only source signal; no vendor/tool workflow is copied.

Open source ->
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SEMI Smart Manufacturing Standards

Official public SEMI standards index for E116, E126, E133, E157, and EDA-family context. SemiAgora uses it as a link-only anchor.

Open source ->
source

SEMI E133 automated process-control systems interface

Official listing for process-control-system interface vocabulary including run-to-run control, fault detection, fault classification, and SPC. The standard body is not copied.

Open source ->
source

Next-generation SEMI EDA standards

Official SEMI article anchoring equipment data acquisition and high-volume data publication vocabulary. No implementation guide or equipment workflow is copied.

Open source ->
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NIST semiconductor virtual metrology dynamic sampling

Public NIST publication page for VM uncertainty, drift, dynamic sampling, and process-control needs.

Open source ->
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IRDS / NIST virtual metrology white paper

Public VM white-paper anchor for confidence, data quality, R2R, smart sampling, model maintenance, and yield interaction vocabulary.

Open source ->
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II.8 - Vacuum Systems

Pressure, gas density, mean free path, throughput, conductance, pumping speed, effective pumping speed, outgassing, and instrumentation ownership vocabulary.

Open source ->
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Vacuum Technology for Superconducting Devices

Pump throughput, capture probability, nominal versus effective pumping speed, and conductance-limited system vocabulary.

Open source ->
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Introduction to the Principles of Vacuum Physics

Kinetic-theory, pressure, density, mean-free-path, conductance, temperature, and gas-flow scope.

Open source ->
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ALD / PEALD / Plasma science for semiconductor manufacturing report

Thermal ALD, plasma-assisted ALD, sequential half-cycle, purge, and throughput evidence ownership.

Open source ->
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Ion- and electron-assisted gas-surface chemistry - An important effect in plasma etching

Historical ownership of ion-assisted gas-surface synergy vocabulary.

Open source ->
source

Plasma etching: Yesterday, today, and tomorrow

Plasma-etch mechanism, selectivity, profile, damage, surface-chemistry, and scaling vocabulary.

Open source ->
source

Feature-scale model of Si etching in SF6 plasma and comparison with experiments

Feature-scale transport, surface coverage, physical removal, chemical removal, ion-enhanced removal, mask, and experiment-comparison ownership.

Open source ->
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SEMI Standards: Traceability

Category-level provenance for device, manufacturing, test, assembly, and supply-chain traceability boundaries.

Open source ->
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SEMI Standards: Information and Control

Category-level provenance for substrate tracking, equipment quality, advanced process control, data collection, and mapping vocabulary families.

Open source ->
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SEMI T23 - Specification for Single Device Traceability for the Supply Chain

Category-level provenance for single-device identity and supply-chain traceability boundaries.

Open source ->
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2024 International Roadmap for Devices and Systems: Metrology

Category-level roadmap provenance for semiconductor metrology, characterization, uncertainty, and cross-domain measurement challenges.

Open source ->
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2023 International Roadmap for Devices and Systems: Factory Integration

Category-level roadmap provenance for factory integration, data, equipment, traceability, and manufacturing-system boundaries.

Open source ->
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DRIE / Method of anisotropically etching silicon

Foundational time-multiplexed etch and passivation process taxonomy.

Open source ->
source

Strip / ash / Resist stripping in an O2 + H2O plasma downstream

Remote/downstream radical-delivery, resist-removal, contamination, and additive-context evidence categories.

Open source ->
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Wet etch / Anisotropic Etching of Crystalline Silicon in Alkaline Solutions: I. Orientation Dependence and Behavior of Passivation Layers

Crystal-orientation, passivation, and anisotropic-etch evidence categories.

Open source ->
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PVD / UCRL-JC-128289 magnetron sputter deposition and thickness uniformity study

Target erosion, substrate motion, spatial deposition, and thickness-uniformity evidence ownership.

Open source ->
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CVD / PECVD / Apparatus for characterizing gas-phase chemical precursor delivery for thin-film deposition

Precursor-delivery, delivered-flux, source-container, and delivery-evidence ownership.

Open source ->
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LPCVD / furnace / General Relationship for the Thermal Oxidation of Silicon

Thermal-oxidation transport, interface-reaction, and thickness-evolution evidence categories.

Open source ->
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Epitaxy / A Stagnant Layer Model for the Epitaxial Growth of Silicon from Silane in a Horizontal Reactor

Silicon epitaxy transport and reactor-loading evidence categories.

Open source ->
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Selective deposition / Reaction Mechanism of Area-Selective Atomic Layer Deposition for Al2O3 Nanopatterns

SAM blocking, precursor interaction, and unintended nucleation evidence categories.

Open source ->
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ECD / gap-fill / Damascene copper electroplating for chip interconnections

Damascene copper electroplating, feature-fill, void or seam, and planarization context categories.

Open source ->
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Lithography / track / Lenses and mirrors - Lithography principles

DUV lens, EUV mirror, numerical-aperture, focus, and imaging vocabulary categories.

Open source ->
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Ion implant / VIISta Trident high-current ion implantation system

High-current implant-family, beamline, wafer charging, and contamination-control vocabulary categories.

Open source ->
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Thermal / RTP / laser / TELINDY Series batch thermal processing systems

Batch-furnace, heater-control, ramp, thermal-uniformity, oxidation, anneal, and process-control vocabulary categories.

Open source ->
source

Clean / surface / CELLESTA single-wafer cleaning system

Single-wafer cleaning, wet processing, surface conditioning, rinse, drying, and contamination-control vocabulary categories.

Open source ->
source

CMP / Model F-REX chemical mechanical polishing system

CMP equipment, carrier and platen architecture, polishing, cleaning, endpoint-monitor, in-line metrology, and equipment-ownership vocabulary categories.

Open source ->
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Mask / reticle / SEMI P39: Specification for OASIS Open Artwork System Interchange Standard

OASIS design-data interchange and revision-control vocabulary categories.

Open source ->
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Substrate / wafering / SEMI M1: Specification for Polished Single Crystal Silicon Wafers

Polished silicon substrate, starting-wafer, slicing, polishing, and dimensional-quality vocabulary categories.

Open source ->
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Endpoint sensor / EV-140C Optical Emission Spectroscopy Etching End-point Monitor

OES signal collection, endpoint and chamber-condition monitoring, spectral-trend, noise-immunity, and equipment-boundary vocabulary categories.

Open source ->
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Inspection / metrology / Wafer defect inspection systems: optical and electron-beam methods

Bright-field, dark-field, electron-beam, voltage-contrast, inspection-throughput, defect-review, and method-selection vocabulary categories.

Open source ->
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Chamber state / FDC / Virtual sensor innovation for higher productivity

Fleet matching, multivariate tool-sensor analysis, chamber troubleshooting, predictive-chart, virtual-metrology, drift, and preventive-maintenance vocabulary categories.

Open source ->
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Edge / bevel / backside / Coronus Product Family: Plasma Bevel Etch and Deposition

Bevel etch, bevel deposition, residue, film, edge protection, particle migration, edge exclusion, and yield-handoff vocabulary categories.

Open source ->
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Cluster routing / SEMI E30: Generic Model for Communications and Control of Manufacturing Equipment

Equipment behavior, communications, state, event, alarm, command, and host-interface vocabulary categories.

Open source ->
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Facility / abatement / SEMI S2: Environmental, Health, and Safety Guideline for Semiconductor Manufacturing Equipment

Equipment-level EHS, hazard review, documentation, and facility-interface vocabulary categories.

Open source ->
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Sustainability / metering / SEMI S23 - Guide for Conservation of Energy, Utilities and Materials Used by Semiconductor Manufacturing Equipment

Category-level provenance for equipment energy, utility, material, and operating-mode conservation boundaries.

Open source ->
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Bonding / interface / SEMI 3D2 - Glass Carrier Wafers for 3DS-IC Applications

Category-level provenance for temporary-bond carrier-wafer scope and applicability.

Open source ->
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Thin / dice / SEMI 3D4 - Bonded Wafer Stack Thickness, TTV, Bow, Warp, Sori, and Flatness

Category-level provenance for temporary support, thinned-stack thickness, TTV, bow, warp, sori, and flatness evidence.

Open source ->
source

Probe / test / SEMI G78 - Test Method for Comparing Automated Wafer Probe Systems Utilizing Process-Specific Measurements

Category-level provenance for automated wafer-prober accuracy, repeatability, and throughput comparison; the official page identifies this revision as superseded.

Open source ->
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Panel / RDL / SEMI 3D20 - Specification for Panel Characteristics for Panel Level Packaging Applications

Category-level provenance for panel characteristics and equipment-set interoperability context.

Open source ->

PUBLIC BOUNDARY

Readable process knowledge, no hidden factory workflow.

Every module page and future simulation should carry the same boundary until file handling, privacy, confidentiality, and manufacturing-safety rules exist.

boundary

Browser-side data browsing only.

Keep this visible when turning future process notes, papers, or lab data into public SemiAgora content.

boundary

No process recipe, tool-setting instruction, gas-ratio recommendation, equipment-control workflow, or interlock procedure.

Keep this visible when turning future process notes, papers, or lab data into public SemiAgora content.

boundary

No live solver, no uploaded wafer data, no proprietary PDK/model ingestion, no article-body mirroring, and no foundry/product qualification claim.

Keep this visible when turning future process notes, papers, or lab data into public SemiAgora content.

boundary

All numeric values are teaching proxies unless a future measured-replacement dataset is explicitly reviewed and cited.

Keep this visible when turning future process notes, papers, or lab data into public SemiAgora content.

boundary

No APC programming, FDC deployment rule, equipment-control workflow, quality disposition, or production setting is enabled.

Keep this visible when turning future process notes, papers, or lab data into public SemiAgora content.